1. Install the transfer clutch piston. NOTE: Apply CVTF to the transfer clutch piston lip. 2. Install the return spring. 3. Install the transfer clutch piston seal. NOTE: Apply CVTF to the lip section of transfer clutch piston seal. 4. Compress the return spring using the ST to install the snap ring.
5. Install the pressure plate, driven plate, drive plate and snap ring.
6. Blow compressed air through transfer clutch assembly hole, and check the transfer clutch piston operation. NOTE: Plug the holes through which the compressed air is not blown. 7. Before measuring clearance “A”, place same thickness shims on both sides to prevent the plate from tilting. 8. When clearance “A” exceeds the limit for use, replace the drive plate and driven plate as a set, and select and adjust the pressure plate within the initial specified value. Initial standard: 0.7 — 1.1 mm (0.028 — 0.043 in) Limit thickness: 1.45 mm (0.057 in)
9. Recheck the clearance. Transfer Clutch > INSPECTION 10. Using the ST, install the ball bearing. NOTE: Use a new ball bearing.
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Installation
1. Install the front exhaust pipe and center exhaust pipe as a unit to the vehicle.NOTE:Use a new gasket.2. Temporarily tighten the nuts which hold front exhaust pipe to cylinder heads.3. Install the bolts, springs, and nuts which secure the rear exhaust pipe to the center exhaust pipe.NOTE:Use a ne ...