Honda Civic manuals

Subaru Legacy Service Manual: Assembly

1. Apply CVTF to the seal of reverse brake piston and install it to intermediate case.

2. Install the return spring.

3. Set the spring retainer and snap ring.

(A)

Snap ring

(B)

Spring retainer

4. Set the ST1, ST2 and ST3 to intermediate case.

ST1 18762AA001COMPRESSOR SPECIAL TOOL
ST2 18763AA000COMPRESSOR SHAFT
ST3 18765AA000COMPRESSOR SUPPORT

5. Compress the return spring using the ST attached, and install the snap ring.

6. Check the operation of reverse brake piston by blowing compressed air intermittently from intermediate case hole.

7. Place the dish plate, driven plate, drive plate and retaining plate neatly in this order on surface table.

8. Set the dial gauge to retaining plate, and read its scale.

NOTE:

The value, which is read in the gauge at this time, is zero point.

9. Scale and record the weight “Z” of a flat board which will be put on retaining plate.

NOTE:

Use a stiff board which does not bend against load as a flat board to be put on retaining plate.

Use a flat board weighing less than 84 N (8.6 kgf, 18.9 lb).

10. Put the flat board on retaining plate.

11. Using the following formula, read the push/pull gauge and calculate “N”.

N = 84 N (8.6 kgf, 18.9 lb) – Z

84 N (8.6 kgf, 18.9 lb) : Load applied to clutch plate

Z: Flat board weight

12. Press the center of retaining plate by applying a force of “N” or more using push/pull gauge, and then measure and record the compression amount “A”.

NOTE:

Measure at four points with a 90° interval and calculate the average.

(A)

Drive plate

(B)

Driven plate

(C)

Retaining plate

(D)

Dish plate

13. Install the dish plate, drive plate, driven plate, retaining plate and snap ring to intermediate case.

NOTE:

Install the dish plate in the correct direction.

14. Measure and record the clearance “B” between the retaining plate and snap ring.

15. Piston stroke calculation

Calculate with A and B dimensions recorded before. If it exceeds the limit, replace with a new drive plate and adjust within the initial standard value.

S mm (in) = A + B

S: Piston stroke

A: Compression amount of drive plate and dish plate

B: Clearance between retaining plate and snap ring

Initial standard:

2.88 — 3.18 mm (0.113 — 0.125 in)

Limit thickness:

3.38 mm (0.133 in)

Retaining plate

Part No.

Thickness mm (in)

31567AB920

5.6 (0.220)

31567AB930

5.8 (0.228)

31567AB940

6.0 (0.236)

31567AB950

6.2 (0.244)

Removal
NOTE:For removal of reverse brake assembly, refer to “Intermediate Case”. Intermediate Case > REMOVAL ...

Installation
NOTE:For installation of reverse brake assembly, refer to “Intermediate Case”. Intermediate Case > INSTALLATION ...

Other materials:

Removal
1. Disconnect the ground terminal from battery sensor. NOTE2. Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) of coolant. Engine Coolant > REPLACEMENT3. Lower the vehicle.4. Remove the air intake duct. Air Intake Duct > REMOVAL5. Disconnect the radiator inlet hose from the radiator.6. Remove th ...

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