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Subaru Legacy Service Manual: Installation

1. Clean the mating surface of valve cover and transmission side.

CAUTION:

When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.

2. Check the control valve body for dust and other foreign matter.

3. Install the O-rings.

NOTE:

Use new O-rings.

Apply CVTF to the O-rings.

4. Install the control valve body.

(1) Install the control valve body.

CAUTION:

Do not damage the O-ring.

Perform installation so that the O-ring is not displaced.

(2) Temporarily tighten the bolt (A: silver).

(3) Attach the bolt (B).

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

(4) Tighten the bolt (A: silver).

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

5. Install the O-rings.

NOTE:

Use new O-rings.

Apply CVTF to the O-rings.

6. Install the transmission harness.

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

7. Attach the gasket.

NOTE:

Use a new gasket.

8. Apply liquid gasket to the oval hole of gasket.

Liquid gasket:

THREE BOND 1215B or equivalent

9. Connect the transmission harness connector to the control valve body, and install the valve cover.

CAUTION:

Be careful not to catch the sheet of the ST.

Tightening torque:

8 N·m (0.8 kgf-m, 5.9 ft-lb)

10. Remove the ST (SHEET SPECIAL TOOL).

11. Install the throttle body. Throttle Body > INSTALLATION

12. Install the transmission harness connector to the harness stay.

13. Install the transmission harness clip, and install the transmission harness stay and transmission ground terminal.

Tightening torque:

T1: 7 N·m (0.7 kgf-m, 5.2 ft-lb)

T2: 14 N·m (1.4 kgf-m, 10.3 ft-lb)

14. Install the TCM. Transmission Control Module (TCM) > INSTALLATION

15. Insert the transmission case cover (small) between transmission case cover (large) and transmission to install.

NOTE:

When inserting, be careful that the insulator inside transmission case cover is not turned over.

Tightening torque:

7 N·m (0.7 kgf-m, 5.3 ft-lb)

16. Install the transmission hanger and transmission radio ground cord.

Tightening torque:

41 N·m (4.2 kgf-m, 30.2 ft-lb)

17. Install the air breather hose. Air Breather Hose > INSTALLATION

18. Connect the transmission radio ground terminal and transmission harness connector, and install the harness clip.

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

(A)

Transmission radio ground terminal

(B)

Transmission harness connectors

(C)

Harness clip

19. Install the air intake boot assembly. Air Intake Boot > INSTALLATION

20. Connect the ground terminal to battery sensor. NOTE

21. Adjust the CVTF level. CVTF > ADJUSTMENT

22. Perform the operation of AT learning mode. Learning Control

Inspection
• Check each part for damage or dust.• Measure the resistance of each solenoid, sensor and ground wire.NOTE:Measurement should be performed at a temperature of 20°C (68°F).&b ...

Converter case
...

Other materials:

Compression inspection
CAUTION:After warming-up, engine becomes very hot. Be careful not to burn yourself during measurement.NOTE:• Before checking the compression pressure, the compression condition of each cylinder can be confirmed as a guide by using the compression measurement mode in Subaru Select Monitor. Act ...

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