Subaru Legacy BN/BS (2015-2019) Service Manual: Installation
1. REAR DOOR PANEL 1. Put a wooden block and the like on a jack and place the panel assembly - rear door on it.
2. Adjust the height by the jack, and temporarily install the panel assembly - rear door to the upper hinge - rear door and the lower hinge - rear door. NOTE: • When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel. • Perform installation while paying attention to the assembly direction of the grommet. 3. Adjust the clearance around the panel assembly - rear door. Rear Door > ADJUSTMENT 4. Tighten the mounting bolts of the panel assembly - rear door to the specified torque. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb) 5. Tighten the bolts and nuts of the checker assembly - rear door. Tightening torque: Refer to “COMPONENT” of “General Description”. General Description > COMPONENT 6. Connect the door harness connector, and install the harness grommet. 7. Attach the door sash tape. Door Sash Tape > INSTALLATION 8. Before installing each part, check the following items. • Is the lever of the frame assembly - rear door outer is free from deformation- • Is grease applied sufficiently to the lever joints of the latch and actuator assembly - rear. • Is the cable of the latch and actuator assembly - rear free from deformation such as fray. • Is grease applied sufficiently to the cable joints of the latch and actuator assembly - rear- 9. Install door internal parts in the reverse order of removal. • Weather strip - rear door • Handle - door outer Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb) • Latch & actuator assembly - rear Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb) NOTE: Make sure the child safety lock works correctly after installation. • Regulator & motor assembly - rear for the rear door Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb) • Sash COMPL - rear partition, and glass assembly - rear door Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb) • Running channel - rear door CAUTION: Check that the running channel - rear door is securely fixed to the panel assembly - rear door and to the sash COMPL - partition. 10. Install the cover B pillar - rear door INN and the cover C pillar - rear door INN. CAUTION: Always replace with a new part, because engagement of the claw weakens. 11. Install the rear door speaker assembly. 12. Install the sealing cover. Rear Sealing Cover > INSTALLATION 13. Install the trim panel - rear door. Door Trim > INSTALLATION 14. Install the garnish assembly - door. (OUTBACK model) Side Garnish > INSTALLATION 15. Connect the ground terminal to battery sensor. NOTE 2. REAR DOOR HINGE 1. Apply grease to the sliding area of door hinges, and install to vehicle. Tightening torque: 30 N·m (3.1 kgf-m, 22.1 ft-lb) 2. Adjust the height by the jack, and temporarily install the panel assembly - rear door to the upper hinge - rear door and the lower hinge - rear door. NOTE: When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel. 3. Adjust the clearance around the panel assembly - rear door. Rear Door > ADJUSTMENT NOTE: When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel. 4. Tighten the bolts of the panel assembly - rear door to the specified torque. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb) 5. Connect the door harness connector, and install the harness grommet. 6. Tighten the bolts on the vehicle side of the checker assembly - rear door. Tightening torque: Refer to “COMPONENT” of “General Description”. General Description > COMPONENT 7. Install the garnish assembly - door. (OUTBACK model) Side Garnish > INSTALLATION 8. Connect the ground terminal to battery sensor. NOTE |
Adjustment
Adjust the clearance around the panel assembly - rear door as follows.PartStandardAPanel assembly - front door to Panel assembly - rear door4.4+1.5, −1.0 mm (0.17+0.06, −0.04 in)BFront doo ...
Rear gate
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Other materials:
Disassembly
1. Remove the rear seat. Rear Seat > REMOVAL2. Remove the headrest assembly - rear.3. Remove the resin fasteners on the lower of the backrest assembly, and remove the clip.4. Release the clips to remove the lock cover. (OUTBACK model)5. Open the fastener and turn over the cover COMPL - rear backres ...
