Honda Civic manuals

Subaru Legacy Service Manual: Installation

1. REAR DOOR PANEL

1. Put a wooden block and the like on a jack and place the panel assembly - rear door on it.

2. Adjust the height by the jack, and temporarily install the panel assembly - rear door to the upper hinge - rear door and the lower hinge - rear door.

NOTE:

When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel.

Perform installation while paying attention to the assembly direction of the grommet.

3. Adjust the clearance around the panel assembly - rear door. Rear Door > ADJUSTMENT

4. Tighten the mounting bolts of the panel assembly - rear door to the specified torque.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

5. Tighten the bolts and nuts of the checker assembly - rear door.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

6. Connect the door harness connector, and install the harness grommet.

7. Attach the door sash tape. Door Sash Tape > INSTALLATION

8. Before installing each part, check the following items.

Is the lever of the frame assembly - rear door outer is free from deformation-

Is grease applied sufficiently to the lever joints of the latch and actuator assembly - rear.

Is the cable of the latch and actuator assembly - rear free from deformation such as fray.

Is grease applied sufficiently to the cable joints of the latch and actuator assembly - rear-

9. Install door internal parts in the reverse order of removal.

Weather strip - rear door

Handle - door outer

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

Latch & actuator assembly - rear

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

NOTE:

Make sure the child safety lock works correctly after installation.

Regulator & motor assembly - rear for the rear door

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

Sash COMPL - rear partition, and glass assembly - rear door

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

Running channel - rear door

CAUTION:

Check that the running channel - rear door is securely fixed to the panel assembly - rear door and to the sash COMPL - partition.

10. Install the cover B pillar - rear door INN and the cover C pillar - rear door INN.

CAUTION:

Always replace with a new part, because engagement of the claw weakens.

11. Install the rear door speaker assembly.

12. Install the sealing cover. Rear Sealing Cover > INSTALLATION

13. Install the trim panel - rear door. Door Trim > INSTALLATION

14. Install the garnish assembly - door. (OUTBACK model) Side Garnish > INSTALLATION

15. Connect the ground terminal to battery sensor. NOTE

2. REAR DOOR HINGE

1. Apply grease to the sliding area of door hinges, and install to vehicle.

Tightening torque:

30 N·m (3.1 kgf-m, 22.1 ft-lb)

2. Adjust the height by the jack, and temporarily install the panel assembly - rear door to the upper hinge - rear door and the lower hinge - rear door.

NOTE:

When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel.

3. Adjust the clearance around the panel assembly - rear door. Rear Door > ADJUSTMENT

NOTE:

When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel.

4. Tighten the bolts of the panel assembly - rear door to the specified torque.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

5. Connect the door harness connector, and install the harness grommet.

6. Tighten the bolts on the vehicle side of the checker assembly - rear door.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

7. Install the garnish assembly - door. (OUTBACK model) Side Garnish > INSTALLATION

8. Connect the ground terminal to battery sensor. NOTE

Adjustment
Adjust the clearance around the panel assembly - rear door as follows.PartStandardAPanel assembly - front door to Panel assembly - rear door4.4+1.5, −1.0 mm (0.17+0.06, −0.04 in)BFront doo ...

Rear gate
...

Other materials:

Preparation tool
1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS — (Newly adopted tool)SUBARU SELECT MONITOR 4Used for setting of each function and troubleshooting for electrical system.NOTE:For detailed operation procedures of Subaru Select Monitor 4, refer to “Application help”.2. GENERAL TO ...

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