Honda Civic manuals

Subaru Legacy Service Manual: Installation

1. REAR GATE PANEL

CAUTION:

The panel - rear gate is heavy. When removing and installing it, always work in a team of two or more persons.

1. Install the hinge - rear gate to the vehicle body.

2. Temporarily install the panel - rear gate to the hinge - rear gate.

NOTE:

When installing, make sure that a uniform clearance is created around the panel - rear gate.

3. Adjust the clearance around the panel - rear gate. Rear Gate > ADJUSTMENT

4. Tighten the bolts of the hinge - rear gate.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

5. Install the stay assembly - rear gate.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

6. Install the harness clip and the harness.

7. Install the light assembly - rear finisher. Rear Finisher Light Assembly > INSTALLATION

Tightening torque:

4.5 N·m (0.5 kgf-m, 3.3 ft-lb)

8. Install the license plate light. License Plate Light > INSTALLATION

9. Install the rearview camera assembly. Rearview Camera System > INSTALLATION

10. Install the rear gate garnish. Rear Gate Garnish > INSTALLATION

Tightening torque:

4.5 N·m (0.5 kgf-m, 3.3 ft-lb)

11. Install the nozzle - rear washer.

12. Install the roof spoiler. Rear Gate Garnish > INSTALLATION

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

13. Install the antenna assembly - radio.

Tightening torque:

4.5 N·m (0.5 kgf-m, 3.3 ft-lb)

14. Install the power rear gate touch sensor. (Model with power rear gate) Power Rear Gate Touch Sensor > INSTALLATION

15. Install the motor assembly - rear wiper and the arm assembly - rear wiper. Rear Wiper Motor > INSTALLATION

Tightening torque:

Motor assembly - rear wiper and arm assembly - rear wiper: General Description > COMPONENT

16. Install the rear antenna assembly - exterior. (Model with keyless access with push button start)

17. Attach the buffer - rear gate and the stopper - rear gate.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

18. Install the latch and actuator - rear gate. Rear Gate Latch and Actuator Assembly > INSTALLATION

Tightening torque

25 N·m (2.5 kgf-m, 18.4 ft-lb)

19. Install the trim panel - rear gate. Rear Gate Trim > INSTALLATION

20. Install the rod - power rear gate. Power Rear Gate Rod > INSTALLATION

21. Connect the ground terminal to battery sensor. NOTE

2. REAR GATE DAMPER STAY

CAUTION:

The panel - rear gate is heavy. When removing and installing it, always work in a team of two or more persons.

1. Prevent the panel - rear gate from closing using prop or the like.

CAUTION:

If the prop comes off, operators may get injured and vehicle may get damaged. Make sure to support the panel - rear gate with secure material to prevent injury or damage.

2. Install the stay assembly - rear gate.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

Adjustment
Adjust the clearance around the panel - rear gate as follows.PartStandardAPanel - rear gate to Roof panel6.6+1.5, −1.0 mm (0.26+0.06, −0.04 in)BSurface level gap: Panel - rear gate to Roof ...

Disposal
1. REAR GATE DAMPER STAYCAUTION:Gas is colorless, odorless, and harmless. However, gas pressure may spray cutting powder or oil. Be sure to wear dust-resistant goggles.1. Cover with a vinyl sack as sh ...

Other materials:

Disassembly
1. Flatten the tab of the lock nut.2. Using the ST, counter the rotation of the reduction driven gear assembly, and remove the lock nut.ST1 18355AA000PULLEY WRENCHST2 18334AA000PIN SETST3 499987003SOCKET WRENCH (35)3. Remove the ball bearing using ST.ST1 499757002INSTALLERST2 49807730 ...

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