Honda Civic manuals

Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

1. Apply liquid gasket to the mating surface of cylinder block shown in the figure.

NOTE:

Install within 5 min. after applying liquid gasket.

Do not apply liquid gasket excessively. If too much is applied, remove any liquid gasket that is squeezed out.

Liquid gasket:

THREE BOND 1217G (K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

3.5±1.0 mm (0.138±0.039 in)

LH side

(A)

59 mm (2.323 in)

(C)

20 mm (0.787 in)

(E)

4 mm (0.157 in)

(B)

2 mm (0.079 in)

(D)

7 mm (0.276 in)

(F)

4 mm (0.157 in)

RH side

(A)

17 mm (0.669 in)

(C)

9 mm (0.354 in)

(E)

4 mm (0.157 in)

(B)

2 mm (0.079 in)

(D)

4 mm (0.157 in)

2. Install the cylinder head gaskets LH and RH onto the cylinder block.

NOTE:

Use a new cylinder head gasket.

3. Apply liquid gasket to the mating surface of cylinder head gasket shown in the figure.

NOTE:

Install within 5 min. after applying liquid gasket.

Do not apply liquid gasket excessively. If too much is applied, remove any liquid gasket that is squeezed out.

Liquid gasket:

THREE BOND 1217G (K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

3.5±1.0 mm (0.138±0.039 in)

LH side

RH side

4. Attach the cylinder head to the cylinder block.

CAUTION:

Be careful not to scratch the mating surface of cylinder head and cylinder block.

5. Tighten the cylinder head bolts.

(1) Apply a thin coat of engine oil to washers and cylinder head bolt threads.

(2) Mount the cylinder head onto the cylinder block, then tighten the bolts with a torque of 20 N·m (2.0 kgf-m, 14.8 ft-lb) in the order indicated in the figure.

(3) Tighten the bolts with a torque of 50 N·m (5.1 kgf-m, 36.9 ft-lb) in the order indicated in the figure.

(4) Loosen all the bolts by 180° in the reverse order of installing, and loosen them further by 180°.

(5) Tighten the bolts with torque of 20 N·m (2.0 kgf-m, 14.8 ft-lb) in numerical sequence as shown in the figure.

(6) Tighten the bolts (1) — (4) in the order indicated with a torque of 48 N·m (4.9 kgf-m, 35.4 ft-lb).

(7) Tighten the bolts (5) — (8) in the order indicated with a torque of 44 N·m (4.5 kgf-m, 32.5 ft-lb).

(8) Tighten all bolts 90° in the numerical order as shown in the figure.

(9) Tighten the bolt (1) — (4) by 45° in the numerical order.

6. Install the seal bolt shown in the figure.

NOTE:

Before installing seal bolts, apply a sealing material to bolt threads.

Seal material:

THREE BOND 1324 (Part No. 004403042) or equivalent

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

7. Install the camshaft. Camshaft > INSTALLATION

8. Install the crank sprocket. Crank Sprocket > INSTALLATION

9. Install the cam sprocket. Cam Sprocket > INSTALLATION

10. Install the timing chain assembly. Timing Chain Assembly > INSTALLATION

11. Install the chain cover. Chain Cover > INSTALLATION

12. Install the crank pulley. Crank Pulley > INSTALLATION

13. Install the engine to the vehicle. Engine Assembly > INSTALLATION

Assembly
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Inspection
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Other materials:

Installation
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