Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Glass windows mirrors / Rear quarter glass / Installation

1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.

(a)

10 mm (0.39 in)

(b)

8 mm (0.31 in)

(c)

Sealant gun

2. Smoothen and clean the adhesive surfaces of the glass - rear quarter and body using the same procedures as for the glass - front window. Windshield Glass > INSTALLATION

3. Attach the dam rubber - rear to the glass - rear quarter.

(a)	Clip	(c)	18 mm (0.71 in)	(e)	17 mm (0.67 in)
(b)	Dam rubber - rear quarter	(d)	16.2 mm (0.64 in)	(f)	Molding

4. Install the glass - rear quarter in the same procedure as for the glass - front window. Windshield Glass > INSTALLATION

(1) Apply the primer to the adhesive surface of glass - rear quarter side and body side using sponge.

(2) Apply adhesive to the glass - rear quarter end back surface.

CAUTION:

Do not apply primer to adhesive remaining on the body side.

(a)	Application of primer (glass side)	(c)	Adhesive	(d)	Dam rubber - rear quarter
(b)	Application of primer (body side)

(3) Insert the clips in the side panel holes and install the glass - rear quarter.

(4) Lightly press the entire perimeter of the glass - rear quarter for tight fit.

(5) Make flush the adhesive surface jutted out using spatula.

5. After completion of all work, allow the vehicle to stand for about 24 hours.

NOTE:

• When opening/closing the door after the glass - rear quarter was bonded, always lower the glass assembly - door first, and then open/close it carefully.

• Move the vehicle slowly.

• For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.

6. Install the trim panel - rear pillar UPR. Rear Quarter Trim > INSTALLATION

7. Connect the ground terminal to battery sensor. NOTE

8. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.

NOTE:

When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

Removal

1. Disconnect the ground terminal from battery sensor. NOTE2. Remove the trim panel - rear pillar UPR. Rear Quarter Trim > REMOVAL3. Remove the glass - rear quarter in the same procedure as for the ...

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