Honda Civic manuals

Subaru Legacy Service Manual: Removal

1. Lift up the vehicle, and then remove the front wheels.

2. Adjust the tilt position of the steering column to the neutral position and the telescopic position to the longest position.

CAUTION:

Always place the tilt lever to the lock position after the steering column is adjusted.

3. Remove the under cover - front. Front Under Cover > REMOVAL

4. Disconnect the ground terminal from battery sensor. NOTE

5. Remove the air intake duct. Air Intake Duct > REMOVAL

6. Remove the air intake boot assembly.

H4 model: Air Intake Boot > REMOVAL

H6 model: Air Intake Boot > REMOVAL

7. Fully open the front hood. NOTE

8. Replace the engine hanger attached to the engine with ST. (H6 model)

(1) Remove the engine harness connector.

(2) Remove the throttle body from the intake manifold. Throttle Body > REMOVAL

NOTE:

Do not disconnect the inlet and outlet hoses of engine coolant.

(3) Remove the engine harness connector.

(4) Remove the engine harness connector and the engine hanger - rear from the engine hanger - rear.

(5) Remove the collector cover bracket.

(6) Replace the engine hanger attached to the engine with ST.

Preparation tool:

H6 model (ST): HANGER (18360AA020)

Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)

9. Install the ST for the engine hanger to the engine front side. (H4 model)

(1) Remove the belt cover.

(2) Attach the ST.

Preparation tool:

H4 model (ST1): BOLT (18363AA050)

H4 model (ST2): HANGER (18360AA040)

Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)

10. Suspend the engine using ST, chain sling, and shackle.

(1) Set the ST on the vehicle.

CAUTION:

Install the M8 bolt at the locations shown in the figure, and place the front side arms of ST (ENGINE HANGER).

Set the arms of ST (ENGINE HANGER) at the locations shown in the figure.

Preparation tool:

ST1: ENGINE HANGER (99099AJ000)

ST2: CHAIN BALANCER (99099AJ010)

(2) Attach the shackle to the both ends of chain sling.

CAUTION:

Be sure to use chain slings that satisfy the following requirements:

Length: 0.8 — 1 m (2.6 — 3.3 ft)

Load capacity: 1.2 t (2646 lb) or more

Wire diameter: 6 mm (0.24 in) or 6.3 mm (0.25 in)

Internal width: 8.5 mm (0.33 in) or more

External width: 23.5 mm (0.93 in) or less

(1)

Wire diameter: 6 mm (0.24 in) or 6.3 mm (0.25 in)

(2)

Internal width: 8.5 mm (0.33 in) or more

(3)

External width: 23.5 mm (0.93 in) or less

Use a shackle with the load capacity of 250 kg (551 lb) or more.

(3) Pass the chain sling through the CHAIN BALANCER and secure the both ends to the hooks on the engine.

CAUTION:

Set the chain sling so that it does not contact the engine parts.

H4 model

H6 model

11. Remove the nuts connecting the main mount and the transmission mounting bracket.

12. Remove the power steering connector.

13. Remove the universal joint. Universal Joint > REMOVAL

CAUTION:

To prevent damage to the universal joint and error of handling force, make sure to remove the universal joint.

14. Remove the front exhaust pipe.

H4 model: Front Exhaust Pipe > REMOVAL

H6 model: Front Exhaust Pipe > REMOVAL

15. Remove the stabilizer link assembly. Front Stabilizer > REMOVAL

16. Disconnect the left and right front arms.

(1) Remove the nut, and pull out the bolt from the front lower arm.

(2) Remove the ball joint from the front lower arm.

17. Disconnect the left and right tie-rod ends.

(1) Pull out the cotter pin (a).

(2) Remove the castle nut (b).

(3) Extract the tie-rod end (c) from the housing assembly - front axle.

CAUTION:

Use a tool appropriate to the structure, and be careful not to damage the boot of the joint while removing. The boot may be damaged depending on the tool used.

Preparation tool:

Tie-rod ball joint puller

18. Attach the sling belt so that it wraps around the both frames using the shackle.

CAUTION:

Be sure to attach the sling belt to ensure safety in operation.

Use a sling belt with the length of 2 m (6.6 ft), the width of 35 — 40 mm (1.38 — 1.57 in) and the load capacity of 1 t (2205 lb) or more.

Use a shackle with the load capacity of 0.5 t (1103 lb) or more.

19. Remove the cradle from the vehicle.

CAUTION:

The cradle is heavy. Remove it carefully by paying attention to the balance.

(1) Support the cradle with the transmission jack.

(2) Remove the bolt from the front cushion rubber, and remove the bolt securing the front of the cradle.

(3) Remove the left and right bolts and nuts.

(4) Remove the cradle from the vehicle.

20. To remove the stud bolt, use the ST.

CAUTION:

Do not remove the stud bolt unless necessary. Always replace the parts with new parts when removed.

Preparation tool:

ST: STUD BOLT SOCKET (20299AG020)

(1)

Vehicle body

(2)

Stud bolt

Cradle
...

Installation
CAUTION:Use a new bolt and self-locking nut. For parts which are not reusable, refer to “COMPONENT”. General Description > COMPONENT1. Install the cradle to the vehicle body.(1) Raise the ...

Other materials:

To install the front cover
CAUTION When reclining the rear seatback, move the front cover backward so that the cover is not damaged. Align the right side of the front cover with the triangle mark before fixing the cover in place.  Push the front cover to the right side and shorten the ...

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