Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Exterior interior trim / Instrument panel assembly / Installation

CAUTION:

• Refer to “CAUTION” of “General Description” before handling the airbag system components. General Description > CAUTION

• After installing the panel center assembly, check that the air vent grille of the panel center assembly is inserted correctly into the air vent duct.

• When installing the cover - instrument panel side (a), make sure that the body side weather strip - flange front does not come inside the panel COMPL - instrument (b).

• When reusing the tether clip on the upper part of the trim panel - front pillar UPR, check that there is no damage to the tether clip. If the tether clip is damaged, always replace it with a new tether clip. If the tether clip is damaged, its holding force is reduced and the trim panel - front pillar UPR may come off.

• Do not reuse the tether clip removed from the upper part of the trim panel - front pillar UPR. Always replace with a new part.

1. Attach components until the instrument panel assembly is formed, in the reverse order of removal.

NOTE:

Method of installing insulator

• Adhesive

Use polyurethane adhesive. When assembling the instrument panel assembly, wait until the adhesive has evaporated to prevent filling of the smell in the compartment.

• Double-sided tape

Use commercial double-sided tape. (Use strong double-sided adhesive tape.)

2. Install the beam COMPL - steering.

(1) Place the beam COMPL - steering on the vehicle, and check that the pins on both sides are inserted securely and the harness is routed properly. Connect each connector.

(2) Secure the beam COMPL - steering to the heater and cooling unit assembly. (e), (f)

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

(3) Temporarily tighten the bolts (c) and (d) of the beam COMPL - steering.

(4) Tighten the adjuster portion (g) of the adjuster - clip space. (Only RH side of the beam COMPL - steering)

Preparation tool:

Hexagon wrench: 8 mm (0.31 in)

NOTE:

When the TORX® bolt is tightened after setting the adjuster portion (g) of the adjuster - clip space to the free position, the adjuster is secured at the position where there is no gap to the body, and then the TORX® bolt is tightened.

Tightening torque:

Adjuster - clip space: 0.8 — 4 N·m (0.08 — 0.4 kgf-m, 0.6 — 3 ft-lb)

(5) Tighten the beam COMPL - steering in the order from (a) to (d) to the specified torque.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

3. Install the instrument panel assembly.

CAUTION:

Be careful not to allow the harness to be caught.

(1) Tie a string to the connector of sunload sensor - auto light, and then pull the string so that each connector is placed at the specified position.

(2) Secure the harness clamp.

(a)	Sunload sensor connector	(c)	Sensor - auto light connector	(e)	Harness clamp
(b)	Center speaker connector	(d)	Tweeter connector	(f)	String

(3) Install the sunload sensor and the sensor - auto light.

(4) Insert the matching pins on the body side (three locations - one in the center and the remaining two on both sides) into the instrument panel assembly and the beam COMPL - steering.

(5) Install the duct - center vent front, and secure the instrument panel assembly to the beam COMPL - steering with screws.

4. Insert the matching pins on the body side (three locations - one in the center and the remaining two on both sides) into the instrument panel assembly and the beam COMPL - steering.

5. Install the telematics sub antenna.

6. Install the passenger’s airbag module.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

7. Install the column assembly - steering.

Tightening torque:

Column assembly - steering: General Description > COMPONENT

8. Install the cover side sill - front and the front cover - side sill on the left and right sides.

9. Install the speaker assembly.

10. Install the keyless access CM.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

11. Install the combination meter assembly.

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

12. Install the visor assembly - lower.

13. Install the audio assembly or navigation assembly.

14. Install the heater control assembly.

15. Install the center grille assembly.

16. Install the glove box assembly.

17. Install the trim panel - front pillar UPR on the RH and LH sides.

18. Install the grille speaker side on the RH and LH sides.

19. Install the panel - knee guard.

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

20. Install the cover assembly - instrument panel LWR driver.

21. Install the body side weather strip - flange front.

22. Install the ornament panel - console, cover assembly - front, console box assembly and the panel center LWR.

Tightening torque:

Console box assembly: 6.5 N·m (0.6 kgf-m, 4.8 ft-lb)

23. Install the front seat assembly to the body. Front Seat > INSTALLATION

24. Connect the ground terminal to battery sensor. NOTE

Removal

CAUTION:• Refer to “CAUTION” of “General Description” before handling the airbag system components. General Description > CAUTION• Be careful not to damage the air ...

Instrument panel lower cover

...

Other materials:

Temperature gauge
Normal operating range The temperature gauge shows engine coolant temperature when the ignition switch is in the "ON" position. The coolant temperature will vary in accordance with the outside temperature and driving conditions. We recommend that you drive moderately until the p ...