Subaru Legacy BN/BS (2015-2019) Service Manual: Assembly

Subaru Legacy BN/BS (2015-2019) Service Manual / Clutch system / Clutch pedal / Assembly

1. Clean the holes in the sliding surface between the clutch pedal and bushing, and apply grease.

2. Attach the clutch pedal pad, clutch pedal stopper, bushing A, torsion spring bushing, spacer and bushing to the clutch pedal.

NOTE:

Clean the inside of the bushings and apply grease before installing the spacer.

3. Attach the clutch pedal to the pedal bracket.

Tightening torque:

T: 30 N·m (3.1 kgf-m, 22.1 ft-lb)

(A)	Clutch pedal

4. Install the assist bushing and torsion spring to the pedal assembly.

NOTE:

Before installing the torsion spring, apply grease to the assist bushing and torsion spring bushing.

5. Install the master cylinder to the pedal assembly.

NOTE:

Secure the push rod with a tape etc. to prevent it from falling off.

Tightening torque:

T: 18 N·m (1.8 kgf-m, 13.3 ft-lb)

(A)	Master cylinder

6. Secure the clevis pin with mounting clip.

CAUTION:

Always use a new clevis pin.

NOTE:

Before installing the clevis pin, apply grease.

(A)	Clevis pin
(B)	Clip

7. Attach the sensor harness, and connect the connector to the clutch stroke sensor.

8. Install the clutch switch.

9. Install the clutch damper to the pedal assembly, and connect the clutch pipe to the master cylinder.

Tightening torque:

T1: 15 N·m (1.5 kgf-m, 11.1 ft-lb)

T2: 18 N·m (1.8 kgf-m, 13.3 ft-lb)

Disassembly

1. Disconnect the clutch pipe from the master cylinder.2. Remove the clutch damper mounting nut from the pedal assembly, and disconnect the clutch pipe from the clamp.3. Remove the clutch switches.4. ...

Clutch pipe and hose

...

Other materials:

Removal
1. Disconnect the ground terminal from battery sensor. NOTE2. Lift up the vehicle.3. Remove the center exhaust pipe. Center Exhaust Pipe > REMOVAL4. Remove the center exhaust cover.5. Remove the clamp cable and take out the MT gear shift cable from the clamp.(A)Clamp cable6. Remove the dust cover. ...