Subaru Legacy BN/BS (2015-2019) Service Manual: Disassembly

Subaru Legacy BN/BS (2015-2019) Service Manual / Manual transmission and differential(6mt) / Transfer case and extension case assembly / Disassembly

1. TRANSFER CASE

1. Remove the interlock plate.

NOTE:

Do not remove the precoat bolt (B) if the parts are assembled as a transmission assembly.

(A)	Interlock plate
(B)	Precoat bolt

2. Remove the shift link assembly. Shift Link Assembly > REMOVAL

2. EXTENSION CASE

1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL

2. Remove the oil seal from the extension case. Oil Seal > REPLACEMENT

3. Remove the dust cover.

Installation

1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the rolle ...

Transfer drive gear

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Other materials:

Inspection
1. MOVING LOAD OF SUNSHADE ASSEMBLY1. Attach a spring scale together with a cloth to the edge of sunshade assembly.2. Pull the spring scale to check the moving load of the sunshade assembly.Moving load of sunshade assembly:17±8.5 N (1.73 kgf, 3.8 lbf±0.87 kgf, 1.9 lbf)NOTE:Moving load is larger at ...