Subaru Legacy BN/BS (2015-2019) Service Manual: Assembly

Subaru Legacy BN/BS (2015-2019) Service Manual / Manual transmission and differential(6mt) / Transfer case and extension case assembly / Assembly

1. TRANSFER CASE

1. Install the shift link assembly to the transfer case. Shift Link Assembly > INSTALLATION

2. Install the interlock plate.

NOTE:

• Use a new bolt and gasket.

• Clean the bolt threads before installing the interlock plate.

Tightening torque:

20 N·m (2.0 kgf-m, 14.8 ft-lb)

(A)	Interlock plate
(B)	Precoat bolt

2. EXTENSION CASE

1. Using the ST, install the oil seal to the extension case. Oil Seal > REPLACEMENT

NOTE:

Use a new oil seal.

2. Install the dust cover.

3. Install the transfer drive gear to the extension case. Transfer Drive Gear > INSTALLATION

Removal

1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL3 ...

Installation

1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the rolle ...

Other materials:

Disassembly
1. Remove four bolts.2. Use a drier to heat the rear cover (A) portion to 50 — 60°C (122 — 140°F).3. Insert the end of a flat tip screwdriver into the gap between stator core and front cover. Pry them apart to disassemble.(A)Screwdriver4. Using a vise, support the rotor and remove ...