Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Cooling(h4do) / Radiator / Installation

1. Install the radiator lower cushion to the vehicle body.

2. Install the radiator to vehicle.

NOTE:

Make pins on the lower side of radiator be fitted into the radiator lower cushions.

3. Remove the ropes or other means used to secure the condenser to the vehicle.

4. Temporarily tighten the bolts securing the condenser upper bracket to the radiator.

5. Position the condenser lower bracket, and install the bolts securing the condenser lower bracket to the condenser.

Tightening torque:

3.9 N·m (0.4 kgf-m, 2.9 ft-lb)

6. Using the ST, tighten the bolts securing the condenser lower bracket to the radiator.

ST 73099SG000

SPECIAL TOOL CONDENSER

Tightening torque:

Calculation formula

T = L/(100 mm (3.94 in) + L) - 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

T: Tightening torque

L: Effective length of torque wrench

NOTE:

If the effective length of the torque wrench used is unknown, consult the manufacturer of the torque wrench.

(a) Effective length of the ST

(b) Effective length of the torque wrench

(d) Center of drive angle of the torque wrench

(e) Center of the position where a force is applied by hand

7. Tighten the bolts securing the condenser upper bracket to the radiator.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

8. Install the radiator upper brackets.

Tightening torque:

12 N·m (1.2 kgf-m, 8.9 ft-lb)

9. Connect the radiator inlet hose to the water pipe assembly.

10. Connect the connector (A) to the radiator main fan motor and the connector (B) to the radiator sub fan motor connector.

11. Install the reservoir tank. Reservoir Tank > INSTALLATION

12. Lift up the vehicle.

13. Connect the radiator outlet hose.

14. Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION

15. Attach the grille bracket.

16. Install the active grille shutter. Active Grille Shutter > INSTALLATION

17. Install the front bumper. Front Bumper > INSTALLATION

18. Install the air intake duct. Air Intake Duct > INSTALLATION

19. Connect the ground terminal to battery sensor. NOTE

20. Fill engine coolant. Engine Coolant > REPLACEMENT

Inspection

1. Check that the radiator does not have deformation, cracks or damage.2. Check that the hose has no cracks, damage or loose part.3. Remove the radiator cap, fill the radiator with engine coolant, and ...

Radiator fan and fan motor assembly

...

Other materials:

Assembly
1. Install the hub unit COMPL - rear axle to the ST securely.Preparation tool:ST: HUB STAND (28099PA080)(1)Hub unit COMPL - rear axle2. Using a press, press new bolts - hub (b) until their seating surfaces contact the hub unit COMPL - rear axle (a).NOTE:Use the 12 mm (0.47 in) dia. holes in the HUB ...