Honda Civic manuals

Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

1. REAR DOOR PANEL

1. Put a wooden block and the like on a jack and place the panel assembly - rear door on it.

2. Adjust the height by the jack, and temporarily install the panel assembly - rear door to the upper hinge - rear door and the lower hinge - rear door.

NOTE:

When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel.

Perform installation while paying attention to the assembly direction of the grommet.

3. Adjust the clearance around the panel assembly - rear door. Rear Door > ADJUSTMENT

4. Tighten the mounting bolts of the panel assembly - rear door to the specified torque.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

5. Tighten the bolts and nuts of the checker assembly - rear door.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

6. Connect the door harness connector, and install the harness grommet.

7. Attach the door sash tape. Door Sash Tape > INSTALLATION

8. Before installing each part, check the following items.

Is the lever of the frame assembly - rear door outer is free from deformation-

Is grease applied sufficiently to the lever joints of the latch and actuator assembly - rear.

Is the cable of the latch and actuator assembly - rear free from deformation such as fray.

Is grease applied sufficiently to the cable joints of the latch and actuator assembly - rear-

9. Install door internal parts in the reverse order of removal.

Weather strip - rear door

Handle - door outer

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

Latch & actuator assembly - rear

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

NOTE:

Make sure the child safety lock works correctly after installation.

Regulator & motor assembly - rear for the rear door

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

Sash COMPL - rear partition, and glass assembly - rear door

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

Running channel - rear door

CAUTION:

Check that the running channel - rear door is securely fixed to the panel assembly - rear door and to the sash COMPL - partition.

10. Install the cover B pillar - rear door INN and the cover C pillar - rear door INN.

CAUTION:

Always replace with a new part, because engagement of the claw weakens.

11. Install the rear door speaker assembly.

12. Install the sealing cover. Rear Sealing Cover > INSTALLATION

13. Install the trim panel - rear door. Door Trim > INSTALLATION

14. Install the garnish assembly - door. (OUTBACK model) Side Garnish > INSTALLATION

15. Connect the ground terminal to battery sensor. NOTE

2. REAR DOOR HINGE

1. Apply grease to the sliding area of door hinges, and install to vehicle.

Tightening torque:

30 N·m (3.1 kgf-m, 22.1 ft-lb)

2. Adjust the height by the jack, and temporarily install the panel assembly - rear door to the upper hinge - rear door and the lower hinge - rear door.

NOTE:

When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel.

3. Adjust the clearance around the panel assembly - rear door. Rear Door > ADJUSTMENT

NOTE:

When installing the panel assembly - rear door, make sure that a uniform clearance is created around the panel.

4. Tighten the bolts of the panel assembly - rear door to the specified torque.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

5. Connect the door harness connector, and install the harness grommet.

6. Tighten the bolts on the vehicle side of the checker assembly - rear door.

Tightening torque:

Refer to “COMPONENT” of “General Description”. General Description > COMPONENT

7. Install the garnish assembly - door. (OUTBACK model) Side Garnish > INSTALLATION

8. Connect the ground terminal to battery sensor. NOTE

Adjustment
Adjust the clearance around the panel assembly - rear door as follows.PartStandardAPanel assembly - front door to Panel assembly - rear door4.4+1.5, −1.0 mm (0.17+0.06, −0.04 in)BFront doo ...

Rear gate
...

Other materials:

SUBARU advanced frontal airbag system, SRS seat cushion airbag, SRS side airbag and SRS curtain airbag
Your vehicle is equipped with a SUBARU advanced frontal airbag system that complies with the new advanced frontal airbag requirements in the amended Federal Motor Vehicle Safety Standard (FMVSS) No. 208. The SUBARU advanced frontal airbag system automatically determines the deployment forc ...

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