1. Clean oil, grease, dirt and dust from the transmission. 2. Using the TORX® bit T70, remove the drain plug, and drain the transmission gear oil completely. 3. Tighten the drain plug using TORX® bit T70. NOTE: Use a new gasket. Tightening torque: 44 N·m (4.5 kgf-m, 32.5 ft-lb) (aluminum gasket, silver) 70 N·m (7.1 kgf-m, 51.6 ft-lb) (copper gasket, brown) 70 N·m (7.1 kgf-m, 51.6 ft-lb) (metal gasket, black)
4. Attach the transmission to the ST.
5. Apply transmission gear oil to rotating parts before assembly. 6. All disassembled parts, if to be reused, should be reinstalled in the original positions. 7. Gaskets, lock washers and lock nuts must be replaced with new ones. 8. Apply liquid gasket to the specified areas to prevent leakage. |
General diagnostic table inspectionDisassembly
1. TRANSFER CASE1. Remove the interlock plate.NOTE:Do not remove the precoat bolt (B) if the parts are assembled as a transmission assembly.(A)Interlock plate(B)Precoat bolt2. Remove the shift link assembly. Shift Link Assembly > REMOVAL2. EXTENSION CASE1. Remove the transfer drive gear assembly. ...