1. Check the clearance between the reverse idler gear bushing and reverse idler gear washer. If the value is out of specification, select the appropriate reverse idler gear bushing and adjust. Clearance (a): 0.1 — 0.3 mm (0.004 — 0.012 in)
2. Check the reverse idler gear and reverse idler gear shaft for damage. Replace if it is damaged. 3. Apply transmission gear oil to the cone of the reverse idler gear and while press-fitting the reverse baulk ring, check there is no rotation in the circumferential direction.
4. Reverse coupling sleeve and synchronizer hub • Check the sliding condition of the reverse coupling sleeve. • Check the splines on the reverse coupling sleeve and reverse idler gear for wear. 5. Reverse shifting insert Replace the reverse shifting insert if there is deformation, excessive wear on the ball section or any defectiveness.
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Installation
DisassemblyInstallation
1. Replace the seal sub assembly for the master cylinder assembly with a new part.CAUTION:Be careful not to install the seal sub assembly in the wrong location.(a)Primary piston(b)Seal sub ASSY(c)Install the seal sub ASSY to this surface.2. Install the master cylinder assembly.Tightening torque:13 N ...