1. Clean the mating surface of extension case and transmission case. 2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT 3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT 4. Attach the selected transfer drive gear shim to extension case with vaseline. 5. Attach the selected transfer driven gear shim to extension case with vaseline. 6. Install the O-ring to the transmission case. NOTE: • Use new O-rings. • Apply CVTF to the O-rings.
7. Apply liquid gasket to extension case seamlessly. Liquid gasket: THREE BOND 1215B or equivalent
8. Install the extension case to transmission hanger. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb)
9. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION |
Adjustment
InspectionInstallation
1. DRIVER’S SIDE1. When replacing the actuator with a new part, apply a thin coat of grease evenly to the side face (a) of lever pin by using approx. 5 mm (0.2 in) width and approx. 0.1 g (0.004 oz) of grease squeezed out from a tube.NOTE:After installing the actuator, perform 3 — 5 times of ...