Honda Civic manuals

Subaru Legacy Service Manual: Disassembly

NOTE:

When replacing the coupling sleeve and synchronizer hub, replace them as a set. Because these must engage at the specified point, avoid disassembly as much as possible. If it is necessary to disassemble, mark the engaging points on the splines beforehand.

1. Put vinyl tape around the main shaft splines and pull out the oil seal and needle bearing by hand to prevent the oil seal from being damaged.

2. Flatten the tab of the lock nut.

3. Remove the lock nut and lock washer using ST1 and ST2.

ST1 498937000TRANSMISSION HOLDER
ST2 499987003SOCKET WRENCH (35)

4. Remove the 6th drive gear and ball bearing using the ST1, ST2 and a press.

ST1 899864100REMOVER
ST2 18722AA010REMOVER

5. Remove the 6th needle bearing, 6th baulk ring, 5th-6th shifting insert and 5th-6th coupling sleeve.

CAUTION:

When removing the 5th-6th coupling sleeve, be careful not to lose the 5th-6th shifting insert.

6. Remove the 5th drive gear, 6th needle bearing race, 5th baulk ring, 5th-6th synchronizer hub and 5th needle bearing using the ST1, ST2 and a press.

ST1 899864100REMOVER
ST2 18722AA010REMOVER

7. Shift the 3rd-4th coupling sleeve to the 3rd side.

8. Remove the 4th drive gear, 4th gear thrust washer, double taper roller bearing and 5th needle bearing race using the ST1, ST2 and a press.

ST1 899864100REMOVER
ST2 899714110REMOVER

9. Remove the 4th baulk ring, 4th needle bearing, 3rd-4th shifting insert and 3rd-4th coupling sleeve.

CAUTION:

When removing the 3rd-4th coupling sleeve, be careful not to lose the 3rd-4th shifting insert.

10. Remove the 3rd drive gear, 4th needle bearing race, 3rd-4th synchronizer hub, 3rd inner baulk ring, 3rd synchro cone, 3rd outer baulk ring and 3rd needle bearing using the ST1, ST2 and a press.

ST1 899864100REMOVER
ST2 899714110REMOVER

Inspection
Disassembled parts should be washed with cleaning solvent first, then inspected carefully.1. BearingReplace the bearings in the following cases.• When the bearing balls, outer races and inner ra ...

Assembly
NOTE:• Match the alignment marks, and install the coupling sleeve and then install the shifting insert.• Make sure that there is no large clearance at both sides of the shifting insert aft ...

Other materials:

Installation
1. Install the leak check valve assembly to the canister.Tightening torque:8 N·m (0.8 kgf-m, 5.9 ft-lb)2. Connect the drain tube (A).CAUTION:• Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.• Make sure that the quick ...

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