Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Clutch system / Operating cylinder / Installation

NOTE:

• Use a new gasket.

• Be sure to install the clutch hose with the mark side facing upward.

• Be careful not to twist the clutch hose during installation.

• Before installing the operating cylinder, apply grease to the contact point of the release lever and operating cylinder.

Grease

NICHIMOLY N-130 or equivalent

1. Install the operating cylinder to the transmission, and connect the clutch hose to the operating cylinder.

Tightening torque:

T1: 18 N·m (1.8 kgf-m, 13.3 ft-lb)

T2: 37 N·m (3.8 kgf-m, 27.3 ft-lb)

(A)	Clutch hose
(B)	Operating cylinder
(C)	Mark

2. After bleeding air from the operating cylinder, ensure that the clutch operates properly. Clutch Fluid Air Bleeding > PROCEDURE

3. Install the air intake boot. Air Intake Boot > INSTALLATION

4. Connect the ground terminal to battery sensor. NOTE

Assembly

NOTE:During assembly, apply hydraulic oil to all parts.Recommended brake fluid:New FMVSS No. 116 DOT3 or DOT41. Install the piston spring.2. Insert piston into the operating cylinder.3. Install push r ...

Inspection

1. Check that the operating cylinder is not damaged. Replace the operating cylinder if it is damaged.2. Check the brake fluid leakage on the operating cylinder or the boot for damage. Replace the oper ...

Other materials:

Harness components location location
1. SEDAN MODEL(1)Front wiring harness(10)Trunk lid cord(18)Inhibitor harness(2)Engine wiring harness(11)Rear door cord LH(19)Parking brake sub wiring harness RH(3)Bulkhead wiring harness(12)Front door cord LH(20)Parking brake sub wiring harness LH(4)Instrument panel wiring harness(13)Transmission co ...