Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Manual transmission and differential(6mt) / Shifter fork and rod / Installation

1. Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the transmission case.

2. Align the holes on the 1st-2nd fork rod and 1st-2nd shifter fork, and drive the straight pin into these holes using the ST to fix.

NOTE:

Use a new straight pin.

ST 398791700

REMOVER

(A)	1st-2nd shifter fork
(B)	1st-2nd fork rod
(C)	Straight pin

3. Install the 3rd-4th fork rod to the 3rd-4th shifter fork through the hole on the rear of the transmission case.

4. Align the holes on the 3rd-4th fork rod and 3rd-4th shifter fork, and drive the straight pin into these holes using the ST to fix.

NOTE:

• Use a new straight pin.

• Set other fork rods to neutral.

• Check that the positions of interlock plunger is correct.

ST 398791700

REMOVER

(A)	3rd-4th shifter fork
(B)	3rd-4th fork rod
(C)	Straight pin

5. Install the 5th-6th fork rod into 5th-6th shifter fork, then insert through the hole on the rear of transmission case. Align the hole of the 5th-6th shifter fork with the hole on the transmission case, then insert the reverse fork rod to install the reverse shifter fork.

6. Align the holes on the 5th-6th fork rod and 5th-6th shifter fork and the holes on the reverse fork rod and reverse shifter fork, and drive the straight pin into these holes using the ST to fix.

NOTE:

• Use a new straight pin.

• Set other fork rods to neutral.

• Check that the positions of interlock plunger is correct.

ST 398791700

REMOVER

(A)	5th-6th shifter fork
(B)	Reverse shifter fork
(C)	Straight pin
(D)	5th-6th fork rod
(E)	Reverse fork rod

7. Install the check ball plugs, check ball springs and check balls.

Tightening torque:

20 N·m (2.0 kgf-m, 14.8 ft-lb)

(A)	1st-2nd
(B)	3rd-4th
(C)	5th-6th
(D)	Rev.

8. Install the reverse idler gear assembly. Reverse Idler Gear > INSTALLATION

9. Install the front differential assembly. Front Differential Assembly > INSTALLATION

10. Install the main shaft assembly. Main Shaft Assembly > INSTALLATION

11. Install the drive pinion shaft assembly. Drive Pinion Shaft Assembly > INSTALLATION

12. Install the transmission case. Transmission Case > INSTALLATION

13. Install the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > INSTALLATION

14. Install the back-up light switch and the neutral position switch. Switches and Harness > INSTALLATION

15. Install the manual transmission assembly to the vehicle. Manual Transmission Assembly > INSTALLATION

Inspection

1. Check the shifter fork and fork rod for damage. Replace if it is damaged.2. Gearshift mechanismRepair or replace the gearshift mechanism if excessively worn, bent or defective in any way.3. Inspect ...

Switches and harness

...

Other materials:

Assembly
CAUTION:• Do not reuse hog rings.• Secure the hog ring using hog ring pliers.• Install the hog rings to the specified points securely and make sure that there is no wrinkle or twisting on the cover COMPL - rear backrest.1. Install the seat heater module.CAUTION:• If the seat ...